New Product Launch: A Series 1.3-2.0t 3-W Electric Forklift With EPS

10/29/2018

New Product Launch A Series 1.3-2.0t 3-W Electric Forklift With EPS –.jpg

Dear Friends,

We are glad to introduce A Series 1.3-2.0t Electric Forklift With EPS to you.

  • Models: CPDS13/15/16/18/20-AZ6-ES

  • Load capacity range covering: 1.3/1.5/1.6/1.8/2.0t, Load Centre: 500mm

  • Dual driving motors: GP21 (ZF), Electric Power Steering: EPS3 (ZF)

  • Controller: ZAPI

  • Characteristics and Advantages

New Product Launch A Series 1.3-2.0t 3-W Electric Forklift With EPS – (2).jpg

 Electric Power Steering

  • Compact design offering all components required for the steering

  • 13 % energy saving in VDI cycle thanks to power-on-demand technology

  • Easy-to-assemble design

  • Omission of all hydraulic components, therefore no assembly costs incur for the currently used hydraulic steering (valves, tubes, hoses)

  • Maintenance free

  • Ease service due to self test routine

  • Harmonized system components (transmission, steering motor and –controller, steering angle sensor)

  • Transmission with automotive gearing guarantees an extremely low noise level

  • Excellent driving ergonomics (e.g. steering ratio adjusted to actual driving situation)

  • Steering parameters matched to customer specifications

  • New features via software modification (e.g. signaling straight-line driving by modifying the steering resistance)

  • ZF-tested interaction of all system modules

  • 100% EOL tested

  • ZF’s system responsibility

  • Certified according to UL583E.

  • Functional system safety approved by the Technical Control Board (TÜV Süd) according to DIN EN 13849,PL d conformity.


Technical Data For EPS3

Technical data

EPS3

Max. static wheel load

1900kg

Transmission type

3-stage helical gear transmission with grease filling

Steering ratio

                                    1: 176

Max. steering torque

                                    700 Nm

Wheel dimension

                         Solid Tire 15 x 4.5 – 8

Steering angle

                                max. +/- 135°

Supply voltage

                                     48 V

Motor power (S3-70%)

                                   400W

Ambient temperature range

                                -30…+40°C

Protection class

                                    IP65

 

Energy Savings Result of Customer Measurements

                          Example

Hydrost. Steering

             Electric Power Steering

                 Average lap time (sec)

6060

                Total energy used (kWh)

                       5.96

                                5.19

Energy used per lap (kWh)0.099

                               0.0865


EPS 3 – basis of comparison: VDI 2198 cycle (determination of consumption data)

New Product Launch A Series 1.3-2.0t 3-W Electric Forklift With EPS – (3).jpg

E-Steering vs. Hydrostatic Steering Motivation for Development

Energy ConsumptionHydraulic circle always activeOnly active during steering maneuver
EnvironmentOil circuit Necessaire


Risk of oil leakage

No oil circuit for steering
Hydro motor loud and constantly activeQuiet transmission with automotive gears in short-term operation (Power on demand)
ComfortFix steering regimeProgrammable driver profile
Functionality fixedNew features per software modification
Complex, decentral system

 

New Product Launch A Series 1.3-2.0t 3-W Electric Forklift With EPS – (4).jpg

The A series 1.3-2.0t electric forklift with EPS is now available. Please don’t hesitate to contact our sales team for more information.


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